Tunnel
Setup Examples
Learn how to optimize key features like My Wash, Inspections, Services, and Tasks. Get inspiration and ideas on how to properly set up your site to maximize efficiency and get the full value from these solutions!
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Parts and supplies
Bearing-approved grease; Mobilgrease XHP 222 NLGI 2 pending compatibility check
Clean rags and absorbent pads
Tools
Grease gun with flexible hose
Sockets, torque wrench, flashlight
Lockout kit, gloves, safety glasses
Steps
Close the tunnel. Lock out conveyor and wraps, isolate stored energy, and secure arms against movement.
Inspect assemblies for loose hardware, damaged hoses, worn cloth, and bearing leaks.
Clean grease fittings. Grease hanger pillow block bearings using the specified amount. Do not force blocked fittings.
Wipe off excess grease and keep all grease away from brush cloth.
Check mounting hardware and tighten to specified torque.
Remove tools and clear everyone before restoring power.
Test rotation and retract operation from a safe position.
Record lubricant used, inspected bearings, and repairs needed.
This row is for Wrap Set #1. Duplicate for Wrap Set #2 when desired. Sonny’s separately specifies weekly brush-shaft flange-bearing lubrication; do not replace that weekly work with this monthly service. Confirm grease compatibility before use.
References and photos
Wrap manual and diagrams, page 26
Grease product reference
Parts and supplies
Cat Pumps 6107 ISO 68 crankcase oil, 21-ounce bottle; quantity per pump capacity
Model-matched drain-plug washer or seal
Tools
Drain pan, wrench set, clean funnel, absorbent pads
Lockout kit, gloves, safety glasses
Steps
Confirm pump brand and model. Record hours and oil level.
Shut down and lock out the drive. Isolate water and relieve trapped pressure.
Clean fill and drain areas, then drain the oil.
Report milky oil or metal debris before returning the pump to service.
Reinstall the drain plug with a sound seal and specified torque.
Fill with approved oil to the specified capacity. Check the stopped, level pump sight glass or dipstick.
Restore water, confirm priming, then restart.
Check pressure, noise, and leaks. Record final oil level and hours.
Use Cat Pumps 6107 only with a compatible Cat pump. Standard Cat piston/plunger guidance is first change at 50 hours, then every 500 hours. Resolve the reported water leak before operating this stand.
References and photos
Oil specifications and photo
Oil-change guidance
Service videos
Parts and supplies
Oil filter 39329602
Intake air filter 88171913
Air/oil separator 22388045
Model-matched cabinet pre-filter and supplied seals
Ingersoll Rand Ultra Coolant for topping off
Tools
Filter wrench, sockets, torque wrench
Drain pan, clean rags, absorbent pads
Lockout kit, gloves, safety glasses
Steps
Record operating hours and alarms.
Shut down, lock out power, and release stored pressure using the compressor service procedure. Confirm zero pressure.
Clean around filter connections. Remove old filters and seals.
Install the matching oil filter, air filter, separator, and cabinet pre-filter. Follow specified seal preparation and tightening instructions.
Check coolant level and reinstall covers.
Restart from a safe position and check for leaks, abnormal temperature, and alarms.
Record installed part numbers, hours, and test results.
Part numbers are reference examples for supported UP6 models. Confirm model and fit before ordering. The manufacturer hour-based interval takes precedence over the calendar schedule.
References and photos
UP6 filters, service kits, and photos
